Capabilities
BIW Turnkey Solutions
End-to-end advanced manufacturing engineering — bridging product design and production through process planning, digital simulation, and industrialization support.
From engineering concept to production launch.
Our Advanced Manufacturing Engineering (AME) team acts as the bridge between product design and the production floor — transforming engineering concepts into efficient, scalable, and high-quality manufacturing systems for the automotive BIW sector.
We integrate digital engineering tools, process simulation, and advanced manufacturing methodologies to minimise programme risk and enhance operational efficiency from the earliest stages of a new vehicle launch.
What We Bring
- Digital-first engineering approach
- Automotive BIW domain expertise
- End-to-end from feasibility to line commissioning
- Risk reduction through simulation before build
- Single-point accountability across the full programme
01 — What We Deliver
Our Four Service Pillars
Process Planning
Transforming programme requirements into structured, executable manufacturing plans.
- Planning & Feasibility Studies
- Process Flow Definition
- Cycle Time Analysis & Optimization
- Layout Development until Buy-off
- SFK Clamping Plan
- Equipment Definition & Specifications
- Manufacturing Cost Analysis
Digital Manufacturing & Simulation
Building and validating the production system in the digital twin before a single component is built.
- Robotic Simulation
- Digital Factory Planning
- Process Simulation & Validation
- Ergonomic & Safety Analysis
- Layout & Production Line Simulation
- SOP / MRS with Cycle Time Validation
- OLP (Offline Programming) Downloads
Production System Development
Designing the physical production system from line layout to production-ready equipment drawings.
- Production Line Planning & Layout Design
- Equipment & Tooling Definition
- Concept Development for Manufacturing Equipment
- 3D Design & Finalization of Manufacturing Equipment
- Release of Ordering List for Standard Equipment
- Assembly Line Development & Optimization
Industrialization & Launch Support
On-the-ground support from prototype builds through to full production ramp-up and commissioning.
- Detailing & Finalization of Manufacturing Equipment
- Foundation & Fence Plan
- Prototype & Pilot Build Support
- Production Ramp-up Management
- Safety Layout & Risk Assessment
- Assembly Documentation
- Line Commissioning Support
- Continuous Improvement Implementation
02 — Our Methodology
AME Delivery Workflow
01
Feasibility & Planning
Define scope, validate the manufacturing concept, and establish programme milestones before any engineering begins.
02
Digital Factory Setup
Build the virtual production environment — line layouts, station definitions, and equipment geometry in the digital twin.
03
Simulation & Validation
Robotic reachability, cycle time simulation, ergonomic checks — all risks resolved before physical build.
04
Production System Design
Full 3D equipment and tooling design with interference checks, BOM, and manufacturing drawings.
05
Prototype & Pilot Build
Support physical prototyping, pilot builds, and functional testing against production targets.
06
Launch & Commissioning
Ramp-up management, line commissioning support, and handover to production operations.
Build Your BIW Production System
Connect with our AME specialists to plan, simulate, and launch your next production line.
Get In Touch