General Mechanical Engineering

New Product Development

Product development, Integrated with manufacturing. Superior results.

Product design cost accounts for only about 5% of a product’s total cost, however, it dictates about 70% of the product’s total accounted manufacturing cost. we integrate value engineering strategies across your entire value chain, optimizing the product design, from functionality to cost and improving the value for development, production, and supply chains.Our team works on adding the highest possible value into your product, in terms of function, ergonomics, aesthetics and durability, Manufacturing, Labor, Logistics and Serviceability, we take utmost care in designing the product, by understanding your exact needs. We evaluate the Design to Value (DTV) Vs Design to Cost (DTC) principles and bring in the features suiting your target audience and product’s positioning.

Our fully integrated design and manufacturing team will take your new product idea, from either concept or prototype, through complete design and engineering, testing and verification, and transfer into production. We provide continuous and timely feedback regarding manufacture-ability, component availability, and testing — and get your product to market efficiently, with quality and reliability built into the design.

Market Research – Benchmarking &Voice of Customer (VoC)
Ideation, Industrial & Concept Design
Component, Module and/or Product design
Plastics Engineering and Moldflow analysis
Reverse Engineering
FEA / CFD
Packaging
Proto Build
Verification & Validation
Technical publication.

Automations& Industry 4.0

The manufacturing processes are undergoing a rapid change, thanks to the wave of digitization and artificial intelligence-led automation. More and more industries are taking interest in fostering an automated manufacturing process for augmenting the growth of their businesses. Internet of things (IoT), programmable logic controllers (PLCs), and programmable automatic controllers (PACs) are the key control strategies being implied for industrial automation. Outsourcing industrial automation significantly accelerates the production rate and ensures better accuracy and quality.

Indval industrial process automation services adapt quickly to your evolving business and product needs, from design and fabrication through complex integration, validation, and test. Our flexible approach streamlines the entire product lifecycle, empowering you to focus on what matters most to your business. Our industrial process automation team has years of expertise and experience, giving clients access to Indval’ s strong industry partnerships to be a leading end-to-end solutions provider for the world’s companies.

A Proactive Solutions Partner: Indval’ s position as a manufacturing solutions provider to the clients around the world and products offers clients a comprehensive package of end-to-end solutions. Partnering with Indval offers customers a chance to overcome complex challenges with innovative solutions:

Automate visual inspection stations.
Reduce the cost of automation while capitalizing investments over a longer useful life.
Reduce capital investments during the highest risk phases of projects.
Incorporate industrial process automation best practices into your product design from start to finish.
Incrementally add automation as production ramps
Start automation engineering before product design is locked.

Our Industrial automation services boost production rates and streamline your engineering process at rates starting at just $20 per hour.

Automating the business processes using IoT, PLCs, PACs, in-plant SCADA systems, plug-in ActiveX controls, cloud-based monitoring, industrial robot engineering, lean manufacturing, etc., are few of the many solutions we provide to automate the industrial processes.

Industrial Automation Services We Offer

We assure for providing “first-time-right design” services to all our clients and envelope a wide variety of solutions to ensure the same. Below is the comprehensive list of industrial automation and control services that we extend to our customers –

Machine Building Services
HMI Factory Design and Programming Services
Business Process Automation Services
Digital Automation Services
Migration and Upgrade Services

Rapid prototyping

We at Indvaltech bridge manufacturer’s ideas to life with its prototyping and rapid prototyping services& enables manufacturers to bring out quality products just at the right time. Our skilled mechanical engineers create rapid prototypes of various products, ideas, and concepts using high-end technologies Polyjet 3D printing, Stereolithography printing (SLA), Selective Laser Sintering (SLS) and high-speed CNC machining. Our rapid prototyping services offer high-precision models, design iterations, and flexible timelines to aid our clients create a realistic, functionally sound prototype.

Our vast experience in 3D modeling and drafting allows us to assist clients with choosing the appropriate technology and material to ensure inclusion of essential features in the prototypes. Through Etching, 3D Printing, and other additive layer manufacturing software, our team takes up prototype design and CAD environment simulation assignments of varied complexities and delivers the best.

Assisting our clients to innovate quickly and gain an edge over their competition, we work closely with you to understand the requirement, market conditions, and cost factors to ensure the prototype design proves to be good for use in the first design itself. Our rapid prototyping services include –

Stereolithography (SLA prototyping) – We use stereolithography to create complex and intricate parts of a prototype that look closer to a finished product with fully functional features. This is the latest and most popular trend in the rapid prototyping available.
Selective Laser Sintering (SLS) Prototyping – We also use SLS to create parts by using layers of thin polymer powder. We walk our clients through the prototype creation process for all complex requirements.
Polyjet 3D Printing – Our mechanical engineers use Polyjet 3D printing to provide superior quality finished prototype.
3D CAD Modeling –We offer CAD modeling expertise to provide a high-class prototype at a considerably short turnaround time.

Jigs, Fixture & tooling

As important as jigs and fixtures are to production processes, it is equally important that they are designed and manufactured with a supreme degree of accuracy and precision because these tiny tolerances could be the difference between a faulty final product and a flawless design. Whether you are designing a jig or fixture design for drilling, turning, grinding or any other machining operations, the effectiveness, accuracy and quality of your finished product and the retrospective ability to duplicate each product with the same geometrical features depends on the design of the corresponding jigs and fixtures properly.

We specialize in providing jigs and fixture design services utilizing the concept of feature-based modeling which lets you access simulation applications that can help you in visually analyzing production processes. While these also serve as inputs to automated manufacturing applications, our assembly design aids are aimed at directly relating tooling models and fixture designs to the geometry of the work pieces.

Highlights of our Jigs and Fixtures Design

Highly qualified and experienced team of designers with an advanced level of dexterity with CAD design applications.
Our ability to cater to your requirements in providing customized and innovative designs for your new product along with the best customer services.
Our expertise in handling complex designs and new product development cycles.
A blend of least turnaround time and affordable price, resulting in the best savings for you.
An efficient design that reduces your production costs and the product lifecycle costs.

Our portfolio of design services encompasses the following –

Our team of design engineers is looking to fulfil each of your requirements in the design of jigs. We define the process of “starting from scratch” in our step-by-step approach to your design requirements – right from laying out 2-dimensional drawings and extrapolating them to 3-dimensional visualization of different mechanical parts to finishing the required product and preparing the process sheet with the table of content and the bill of materials. In addition to this, we provide QC testing of the fabrication details, cost estimates and assure compliance with client standards and requirements.

Whether you are looking for a simple fixture used for cutting processes or a complicated design that integrates multiple tool functions in one while providing for your clamping requirements, you can trust us to complete the product to cater to your requirements.

Reverse Engineering

The revolution of product market and cutting-edge competition in terms of technology, it becomes highly crucial to update products to the latest design trends and technologies. Whether there is a need to scale up a product, or upgrade components, or optimizing capacity or improving robustness, Indvaltech aids you to recreate the missing or old product with smart reverse engineering solutions. With a team of expert reverse engineers, we can modify as per your design concepts and help you develop engineering files to realize the final digital product prototype. Our efficient and effective reverse engineering process has helped many notable clients across the globe.

Combined with vast experience, strategic project management and delivery processes create a robust mechanism to provide some of the best reverse engineering services in the industry today. Our reverse engineering services are not limited to the manufacturing industry alone and have catered to global clients across industries including, automotive, aerospace, consumer electronics, medical devices, machine tools, furniture manufacturing, etc.

Our mechanical engineers all have extensive industry experience, including hands-on product development and manufacturing experience. We use the best analysis tools and software, and continuing training in accordance with our commitment to various global standards. Some of the reverse engineering services we offer include –

Legacy conversion

If you are worried with bulk paper drawings and are in notion to convert them into different CAD formats, including legacy, working with Indvaltech legacy conversion team is the answer. To begin with, there are a host of skills that are extremely specific to the legacy conversion process. As a business owner or an engineer, you must have your own set of core operations that take up a significant amount of time and a great deal of effort. Adding legacy conversion services to that list can demand more time from you and distract you from your core responsibilities. However, a professional team like us would involve a team of highly skilled CAD professionals with proven work experience to check for accuracy in dimensions, scaling, and make conversions that are free of errors and inconsistencies.

Legacy Conversion Services We Offer

We offer a range of legacy conversion services to keep you covered completely. Our team of CAD professionals uses the latest tools from AutoCAD, SolidWorks, CATIA, UG-Nx, Creo among many others to convert legacy drawings into digitized formats.

2D Paper Drawings to CAD Conversion
Scan/Photograph to CAD Conversion
Legacy CAD File Conversion and Update
Raster to Vector Conversion
Legacy Drawing Conversion and Reformatting

We use a range of methods like hand tracking, automation tools, or the many CAD tools that we invest in. Using these methods, we convert your drafts, drawings, sketches, and blueprints into the CAD format of your choice. These drawings can be of any kind— from drafts manufacturing, MEP, and machine drawings.

We also do conversion of your photograph into drawings and drafts or a PDF into the CAD format. We can convert almost all format files like JPG, PNG, TIFF, etc., CAD files that are in older or redundant formats, we can help. We undertake projects that involve conversions to new-age formats like DXF and DWG. We check your files and assess if they are accurate. In case there are any inconsistencies, we use the CAD tools, make rectifications, and convert post that. Raster files are mostly considered a hassle when they are pixelated, and many of our clients seek conversions from raster to vector. We convert raster to 2D CAD lines, commonly known as vector drawings. We use a range of automation tools along with CAD software and make up for the missing elements and make connections.